WilsonartW Laminate Basic Types (#107, #335, #350) Technical Data Manufacturer Wilsonart International, Inc. 2400 Wilson Place P.O. Box 6110 Temple, Texas 76503-6110 Phone: (254) 207-7000; (800) 433-3222 Fax: (254) 207-2384 Web Site: www.wilsonartlaminate.com Product Description Recommended Uses WilsonartW Laminate is suitable for use on fine quality residential and contract furniture, fixtures and casework, and also for architectural application on columns, wainscoting, valances, cornices, interior doors and divider systems. ➢ General Purpose (HGS) Type 107 is most frequently used for work surfaces on counters, islands, vanities, desks and tables. Typical vertical uses include surfacing for wall panels, teller cages and the front panels of workstations, such as those in hospitals, airports and restaurants. Type 107 is produced for both horizontal and vertical interior applications where the surface must be functional, durable and decorative. ➢ Vertical Surface (VGP) Type 335 is the usual choice to surface cabinet walls, doors and drawer panels. It often appears on the vertical surfaces of desks, restaurants booths and maitre d’ stations, and as architectural cladding. Type 335 is intended for vertical applications where a functional, durable, decorative surface must absorb somewhat less impact than a comparable horizontal surface. VGP surfaces may be postformed to achieve radiused edges. ➢ Postforming (HGP) Type 350 adds the decorative capability of a soft edge to any typical laminate use. Common applications of postforming laminates are formed edges for counters, desktops, cabinet doors and drawer panels. Type 350 is intended for use on vertical and horizontal interior surfaces where it is necessary or desirable to roll the laminate on a simple radius over the edge of the substrate. This eliminates seams and leaves an attractive surface. Product Composition Decorative surface papers impregnated with melamine resins are pressed over kraft paper core sheets impregnated with phenolic resin. These sheets are then bonded at pressures greater than 1000 pounds per square inch at temperatures approaching 300sF (149FC). Finished sheets are trimmed, and the backs are sanded to facilitate bonding. Basic Limitations WilsonartW Laminate is for interior use only and is not recommended for direct application to plaster, concrete walls, or gypsum wallboard. It is not structural material and must be bonded to a suitable substrate. Do not subject WilsonartD Laminate to extremes in humidity, temperatures higher than 275 F (135FC) for substantial periods of time, or intense, continuous, direct sunlight. Patterns & Colors Available in the full range of Wilsonart solid colors, stones, marbles, woodgrains, leathers and patterns. Please see actual sample before specifying. Finishes • #1 High Gloss A mirror sheen finish which gives a smooth, brilliant appearance. Excellent for any vertical application. Laminates with a high gloss finish can be used for horizontal application only in light use areas. We recommend that it not be used on horizontal work surfaces such as countertops. Glossometer reading: MD and CD 100 G 10. • #7 Textured Gloss A textured finish which reproduces the high sheen of waxed wood furniture. Recommended for horizontal and vertical application. Available only on those designs for which it is the standard finish. Glossometer reading: MD and CD 36 G 3. • #38 Fine Velvet Texture A smooth textured finish with moderate reflective value. Recommended for horizontal and vertical application. Available only on those designs for which it is the standard finish. Glossometer reading: MD and CD 14 . 2 • #50 Touchstone A pebbled texture with the look and feel of coarse-grained sand. Recommended for vertical and non-writing horizontal surfaces in residential and commercial applications. Glossometer reading: MD and CD 10 G 2. • #52 Quarry Premium finish emulating the “pitted” look of polished natural stone. Available on a select number of designs only. Glossometer reading: MD 55 5. • #60 Matte Textured finish with a moderate reflective quality. Recommended for horizontal and vertical application. Glossometer reading: MD and CD 10 G 2. • #78 FineGrain The FineGrain premium finish features the polish and luxe of a real wood veneer, with a subtle, narrow grain structure. Recommended for horizontal and vertical application. Glossometer reading: MD and CD 38 G 3. • #90 Crystal A very finely beaded texture that minimizes smudges and finger marks and improves scratch resistance. Recommended for horizontal and vertical application. Glossometer reading: MD and CD 13 G 3. NOTE: Glossometer readings are made at a 60N angle of incidence. MD refers to the machine direction of a laminate sheet, and CD refers to the cross direction. Finish Availability: Not all finishes are available in all patterns/colors. Some finish options have limited size availability. Please check with your Wilsonart representative or consult the pattern availability lookup on our website (www.wilsonart.com/design/patternavail) to verify size availability by finish type. Standard Sheet Widths 36” 48” 60” 914mm 1219mm 1524mm Standard Sheet Lengths 96” 120” 144” 2438mm 3048mm 3658mm NOTE: Not all sizes are available from stock; contact your Wilsonart representative for details on local availability. Minimums apply to non-standard designs and finishes in sizes other than 48”x96” and 60”x144”. Please check with your Wilsonart representative. Thickness and Weight Description 107 335 350 Thickness 0.048” ± 0.005” (1.22mm ± 0.13mm) 0.028” + 0.001 - 0.004” (0.7mm + 0.03 - 0.10mm) 0.039” ± 0.005” (0.99mm ± 0.13mm) Weight per square foot 0.322# 0.186# 0.260# Technical Data Physical Properties of General Purpose Laminates NEMA Test Typical Wilsonart Type 107 NEMA Standard HGS Thickness 0.048” 0 0.005” (1.22mm ( 0.13mm) 0.048” 0 0.005” (1.2mm ( 0.13mm) Appearance No ABC def. No ABC def. Light Resistance Slight effect Slight effect Cleanability (cycles) 10 20 (max.) Stain Resistance Reagents 1-10 Reagents 11-15 No effect Slight effect No effect Moderate effect Boiling Water Resistance No effect No effect High Temperature Resistance Slight effect Slight effect Impact Resistance 65” (1651mm) 50” (1270mm) Radiant Heat Resistance 160 seconds 125 sec. (min.) Dimensional Stability Machine Direction Cross Direction 0.3% 0.7% 0.5% 0.9% Surface Wear Resistance (cycles) 700 400 (min.) Formability Not applicable Not applicable Blistering Not applicable Not applicable Physical Properties of Vertical Surface Laminates NEMA Test Typical Wilsonart Type 335 NEMA Standard VGS NEMA Standard VGP Thickness 0.028” + 0.001 - 0.004” (0.7mm + 0.03 - 0.10mm) 0.028” 0 0.004” (0.7mm ( 0.10mm) 0.028” 0 0.004” (0.7mm ( 0.10mm) Appearance No ABC def. No ABC def. No ABC def. Light Resistance Slight effect Slight effect Slight effect Cleanability (cycles) 10 20 (max.) 20 (max.) Stain Resistance Reagents 1-10 Reagents 11-15 No effect Slight effect No effect Moderate effect No effect Moderate effect Boiling Water Resistance No effect No effect Slight effect High Temperature Resistance Slight effect Slight effect Slight effect Impact Resistance 40” (1016mm) 20” (508mm) 20” (508mm) Radiant Heat Resistance 120 seconds 80 sec. (min.) 80 sec. (min.) Dimensional Stability Machine Direction Cross Direction 0.5% 0.8% 0.7% (max.) 1.2% (max.) 1.1% (max.) 1.4% (max.) Surface Wear Resistance (cycles) 700 400 (min.) 400 (min.) Formability 7/16” radius (11mm) Not applicable 1/2” radius (13mm) Blistering 45 seconds Not applicable 40 seconds *Radius for face is actually the radius of the form around which the laminate is postformed. The radius for back is actually the radius to which the decorative face is postformed. Physical Properties of Postforming Laminate NEMA Test Typical Wilsonart Type 350 NEMA Standard HGP Thickness 0.039” 0 0.005” (0.99mm ( 0.13mm) 0.039” 0 0.005” (1mm ( 0.12mm) Appearance No ABC def. No ABC def. Light Resistance Slight effect Slight effect Cleanability (cycles) 10 20 (max.) Stain Resistance Reagents 1-10 Reagents 11-15 No effect Slight effect No effect Moderate effect Boiling Water Resistance No effect Slight effect High Temperature Resistance Slight effect Slight effect Impact Resistance 55” (1397mm) 30” (762mm) (min.) Radiant Heat Resistance 140 seconds 100 sec. (min.) Dimensional Stability Machine Direction Cross Direction 0.5% 0.8% 1.1% (max.) 1.4% (max.) Surface Wear Resistance (cycles) 700 400 (min.) Formability* *9/16” face (14.28mm) *3/16” back (4.76mm) *5/8” face (16.00mm) Blistering 70 seconds 55 seconds *Radius for face is actually the radius of the form around which the laminate is postformed. The radius for back is actually the radius to which the decorative face is postformed. Typical Fire Test Data High-pressure laminates are subject to Flame Spread and Smoke Developed standards in structures where codes establish such conditions. Test data to determine compliance with these codes are obtained by the Steiner Tunnel Test method of the American Society for Testing Materials (ASTM-E-84, Standard Test Method for Surface Burning Characteristics of Building Materials). Tests were conducted in accordance with test method and mounting procedure as described in paragraph X1.7.2 of the test method. This procedure is cataloged by Underwriters Laboratories, Inc. as UL 723. Here is typical data for Wilsonart laminates, averaged from two specific tests: Typical Flame Spread and Smoke Developed Properties Product Type Test Condition Flame Spread Smoke Developed General Purpose Type 107 Unbonded 50 45 Vertical Surface Type 335 Unbonded 45 40 Postforming Type 350 Unbonded 60 35 General Purpose Type 107 Bonded with contact adhesive to particleboard substrate; 3/8” 40 100 Vertical Surface Type 335 Bonded with contact adhesive to particleboard substrate; 3/8” 40 155 Product Type Test Condition Flame Spread Smoke Developed Postforming Type 350 Bonded with contact adhesive to particleboard substrate; 3/8” 50 140 When you wish to specify decorative laminate for a Class I or A fire rating, please refer to the Fire-Rated Laminate Tech Data. Model Code Designations used to determine flame spread classification Flame Spread Classification (Max. Rating) International (IBC) Life Safety (NFPA 101) 25 A A 75 B B 200 C C (RE: Architectural Woodwork Quality Standard, 8th Edition, Version 1.0, - 2003) All Model Codes regulate the generation of smoke by interior finish material. In all cases they specify a maximum smoke development rating of 450. Codes and Certifications General Standards Wilsonart laminates conform to the voluntary standards of the American National Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) LD3-2005, for thickness, performance properties and appearance. Various grades of Wilsonart laminates meet or exceed the International Standards Organization specifications as found in ISO 4586, titled “High-Pressure Decorative Laminate (HPDL) – Sheets Based on Thermosetting Resins – Part I: specifications.” The GREENGUARD Environmental Institute™ has awarded its GREENGUARD Indoor Air Quality Certification to Wilsonart Laminate. All Wilsonart Laminate product types were tested under the stringent GREENGUARD Standards for low-emitting products. All GREENGUARD Indoor Air Quality Certified® products ensure minimal impact on the indoor environment. For a copy of the certificate, visit www.greenguard.org. Specific Product Standards U.S. Federal Specification L-P 508H, April 9, 1977, “Plastic Sheets, Laminated, Decorative and Nondecorative.” Spells out criteria for decorative laminates for federal installations. Wilsonart 107, 335 and 350 laminates comply. National Sanitation Foundation (NSF) #35, “Laminated Plastic for Surfacing for Food Service Equipment.” All solid colors and printed patterns in Basic Types 107, 335 and 350, with finishes 1, 2, 6, 7, 8, 9, 11, 13, 15, 17, 20,23, 27, 31, 32, 33, 34, 35, 38, 39, 41, 50, 52, 53, 54, 59, 60, 61, 62, 70, 71, 72, 81,and 90. comply. U.S. Federal Register, August 9, 1984, Housing and Urban Development Mobile Home Construction and Safety Standard, (24CFR) 3280.203. General Purpose Type 107 and Vertical Surface Type 335 comply. U.S. Federal Test Method, Federal Aviation Regulation, DOT, Part 25.853, Airworthiness Standards: Transport Category Airplane (Interior Finish). Vertical Surface Type 335 and Postforming Type 350 comply with parts a and c. U.S. Federal Motor Vehicle Safety Standard (FMVSS) 302, “Flammability of Interior Materials.” Basic Types 107, 335 and 350 comply. U.S. Military Standard MIL-P-17171E (SHIPS)/Plastic Laminate. General Purpose Type 107 complies. Installation: Fabrication and Assembly Recommendations Fabrication should follow approved methods. Assembled pieces should meet the specifications of KCMA (Kitchen Cabinetmakers Manufacturers Association), ANSI A-161.2-1998 (revised), and “Architectural Woodwork Quality Standards, Guide Specifications and Quality Certification Program” guidelines of the Architectural Woodwork Institute where applicable. Wilsonart laminates must be bonded to a substrate of reliable quality, such as particleboard, medium density fiberboard or plywood with one A face. High-pressure laminate, plaster, concrete and gypsum board should not be considered suitable substrates. Basic Types laminate may not be used as structural members. Bond with adhesives and follow the techniques recommended by the adhesive manufacturer. Recommended adhesives are permanent types, such as urea and polyvinyl acetate (PVA), and contact types. Wilsonart adhesives are recommended for most bonding conditions. To avoid stress cracking, do not use square-cut inside corners. All inside corners should have a minimum of 1/8” (3.175mm) radius and all edges should be routed smooth. Drill oversized holes for screws or bolts. Screws or bolts should be slightly countersunk into the face side of a laminate-clad substrate. Take care to ensure an appropriate acclimation between the laminate and the substrate prior to fabrication. The face and backing laminates and the substrate should be conditioned in the same environment for 48 hours before fabrication. Recommended conditioning temperature is about 75RF (24FC). Laminates should be conditioned at 45% to 55% relative humidity. With postforming machinery, Wilsonart 335 and 350 will postform at a nominal sheet temperature range of 325WF to 338FF (163FC to 170CC) in 20 C 5 seconds. Carbide-tipped saw and router blades should be used for cutting. High tool speed and low feed speed are advisable. Cutting blades should be kept sharp. Use a hold-down to prevent any vibration. Warranty Wilsonart International warrants that, under normal use and service, the material and workmanship of its laminate shall conform to the standards set forth on the applicable technical data sheets for a period of one (1) year from the date of sale to the first consumer purchaser. Dealers and distributors are provided with the technical data sheets which contain specific standards of performance for the products. In the event that a laminate product does not perform as warranted, the first consumer purchaser's sole remedy shall be limited to repair or replacement of all or any part of the product which is defective, at the manufacturer's sole discretion. This warranty applies only to product: 1. In its original installation; and 2. Purchased by the first consumer purchaser. This warranty is not transferable, and expires upon resale or transfer by the first consumer purchaser. This warranty shall not apply to defects or damage arising for any of the following: 1. Accidents, abuse or misuse; 2. Exposure to extreme temperature; 3. Improper fabrication or installation; or 4. Improper maintenance. NO OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE MADE, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. UNDER NO CIRCUMSTANCES SHALL WILSONART INTERNATIONAL, INC. BE LIABLE FOR ANY LOSS OR DAMAGE ARISING FROM THE PURCHASE, USE OR INABILITY TO USE THIS PRODUCT, OR FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES. NO FABRICATOR, INSTALLER, DEALER, AGENT OR EMPLOYEE OF WILSONART INTERNATIONAL, INC. HAS THE AUTHORITY TO MODIFY THE OBLIGATIONS OR LIMITATIONS OF THIS WARRANTY. This warranty gives you specific legal rights, and you also may have other rights that vary from state to state; therefore, some of the limitations stated above may not apply to you. It is to your benefit to save your documentation upon purchase of a product. Maintenance* The decorative surface may be cleaned with warm water and mild soaps, such as those used for hands or dishes. Do not use cleansers that contain abrasives, acids or alkalis; they will damage the decorative surface. Remove stubborn stains with a 2-minute exposure to hypochlorite bleach such as Clorox , followed by a clean water rinse. We recommend that you not allow any of the following agents to remain in contact with the decorative surface: 1. Hypochlorite bleach, except as described above 2. Hydrogen peroxide solution 3. Mineral acids, hydrochloric acid such as Lime-A-WayM, sulfuric or nitric acid 4. Caustic solutions containing greater than 2% lye, such as DranoC 5. Sodium bisulfate, such as Sani-FlushS 6. Potassium permanganate 7. Berry juices 8. Silver nitrate, in 1% concentration or greater 9. Gentian violet 10. Mild silver protein, such as 20% argyrol 11. Bluing 12. Fabric dye, such as TintexF or Rit 13. Alcohol containing 1% iodine in solution If you require a decorative laminate that can withstand these and other chemicals, please refer to the Tech Data for Wilsonartr Chemsurf Chemical-Resistant Laminates. Free copies of the “Care and Maintenance Guide,” which covers all Wilsonart products, are available. The guide can be accessed at http://www.wilsonartlaminate.com or by calling our hotline at 800-433-3222. It can be used for your own information, for project manuals, and for provision to clients and contractors involved with interior construction and finishing. *Not applicable for Phenolic Laminate Backing Sheet. Technical Services For samples, literature, questions or technical assistance, please contact our toll-free Hotline at (800) 433-3222, Monday through Friday, 7 am – 7 pm, CST. Specification Form: Surface shall be Wilsonartn Laminate, produced by Wilsonart International, Inc., Temple, Texas 76503-6110 Type: Specify 107, 335 or 350 Surface Color Number: __________ Color Name: __________ Finish Number: __________ Name: __________ Edge Trim Color Number: __________ Color Name: __________ Adhesive Name: __________ Grade/Type: __________ Brand: Wilsonart Adhesive Basic Types TD (TD2200) Revised: June 13, 2007 © 1998-2007, Wilsonart International, Inc. 1 1